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MGProf. Manojit GhoshMetallurgy & Materials Engg. · IIEST Shibpur

Research

Microstructure, texture and properties — engineered by design

Research areas: thermo-mechanical simulation of Al alloys, crystallographic texture, high-entropy alloys and composite materials — with strengthening mechanisms, machine learning and microstructure as recurring themes.

Focus areas

What the group works on

01

Thermo-mechanical Processing of Al Alloys

Warm forming, severe plastic deformation (ECAP, cryo-processing) and micro-alloying (Ag, Sn) of Al–Mg–Si, Al–Zn–Mg–Cu and Al–Cu–Li alloys for lightweight automotive and aerospace structures.

ECAPWarm formingAA6xxx / 7xxxAl–Cu–Li
02

Crystallographic Texture

Texture evolution during deformation, annealing and welding, and its link to plastic anisotropy (r-value) and mechanical response — studied with EBSD and through-thickness texture analysis.

EBSDPlastic anisotropyr-valueRecrystallization
03

High-Entropy Alloys

Phase stability, high-temperature behaviour and additive manufacturing of high-entropy alloys and oxides, including thermal-barrier systems and HEA-based multifunctional composites.

Phase stabilityAdditive manufacturingSuperalloysTBCs
04

Composite Materials

Aluminium-, copper- and magnesium-matrix composites reinforced with SiC, graphite, CNT and TiB₂, processed by powder metallurgy, stir casting and spark plasma sintering for wear and braking applications.

MMCsCu–TiB₂SPSTribology
05

Machine Learning for Materials

Supervised and ensemble models for phase prediction in HEAs, hardness and strength prediction in Al alloys and steels, and NSGA-II based multi-objective alloy design.

Phase predictionInterpretabilityNSGA-IIImage segmentation
06

Coatings, Joining & Biomaterials

Hot-dip aluminising, HVOF, cold spray and duplex plasma treatments; FSW, EBW and laser welding; porous titanium implants and electrospun / 3D-bioprinted tissue scaffolds.

HVOFCold sprayFSW / EBWTi foamsScaffolds

Impact

Research towards sustainability

Lightweight alloys & composites

High-strength Al alloys developed through micro-alloying, severe plastic deformation and texture control, and SiC-, graphite- and CNT-reinforced Al composites for braking systems, reduce vehicle and aircraft weight — and hence fuel use and emissions.

Durability & life extension

Hot-dip aluminised, HVOF, cold-sprayed and duplex plasma-treated coatings, high-entropy-oxide thermal-barrier coatings and failure analyses of power-plant and petrochemical components extend service life.

Data-driven, low-waste design

Machine-learning models for HEA phase prediction and property prediction in Al alloys, dual-phase and TWIP steels, combined with NSGA-II optimisation, cut the number of trial melts in alloy development.

Resources & circular economy

Studies of energy and environment in non-ferrous metallurgy through industrial metabolism, gaseous emissions in extraction, metal recovery from e-waste and PTT-based green composites.

Society

Research for health and livelihood

A significant part of the group’s research addresses human health and well-being: porous titanium and cenosphere-dispersed titanium composite foams for orthopaedic implants — validated through in-vivo bone–tissue interface studies and protected by an Indian patent (2019) — and surface functionalisation of Ti alloys using plant-derived bioactive molecules. With biomaterials collaborators, the group has produced electrospun and 3D-bioprinted cellulose–collagen and chitosan–hyaluronic acid scaffolds for wound healing and bone and skin regeneration, and studies high-entropy alloys and biodegradable Zn–Mg alloys as next-generation implant materials. The aim is low-cost, indigenous implant and wound-care materials affordable to Indian patients.

Industry

Consultancy & research themes

  • ◆Development of a novel Al-based metal matrix composite with hybrid reinforcement
  • ◆Additive manufacturing of high-entropy alloys
  • ◆Texture evaluation and mechanical properties during EBW and rolling of pure Nb
  • ◆Correlating microstructure, mechanical properties and crystallographic texture of UFG Al–Li alloy
  • ◆Characteristics and bio-compatibility evaluation of porous titanium for biomedical applications
  • ◆Effect of Ag and Sn in EN AW 7075 alloy during artificial ageing
  • ◆Estimation of tribological properties and thermo-mechanical response of Cu–TiB₂ MMCs
  • ◆FSW and LBW for similar and dissimilar metal joints
  • ◆Aluminium-based coating by hot dipping on steel